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INERTIA TYPE

INERTIA TYPE

Inertia Type

Inertia friction welding features different sized flywheels that are attached to the chuck and spindle shaft. A motor is connected to the spindle shaft to rotate the part. At the start of the welding cycle, the motor is connected to the spindle shaft and rotates the part to the desired rotational speed. Once the desired speed is achieved, the motor is disconnected from the spindle shaft. Based on the weight of the part, spindle shaft, chuck, and flywheels, a rotational inertia is created by the free spinning components. At this point the frictional welded process as described above takes place, utilizing the rotational inertia to create frictional heat when the parts are brought together. Learn why you should combine inertia welding with CNC machining.

Introduction

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Product brief

Inertia friction welding features  different sized flywheels that are attached to the chuck and spindle shaft. A motor is connected to the spindle shaft to rotate the part.  At the start of the welding cycle, the motor is connected to the spindle shaft and rotates the part to the desired rotational speed. Once the desired speed is achieved, the motor is disconnected from the spindle shaft.  Based on the weight of the part, spindle shaft, chuck, and flywheels, a rotational inertia is created by the free spinning components. At this point the frictional welded process as described above takes place, utilizing the rotational inertia to create frictional heat when the parts are brought together. Learn why you should combine inertia welding with CNC machining.

Product Description

  1. The benefits of Inertia Friction Welding for Businesses
  2. Reduces cost in many ways
  3. Lowers material costs
  4. Lowers tooling costs
  5. Lowers Research and Development costs
  6. Lowers machining costs
  7. High-speed process means high production rates and larger quantity orders
  8. In turn, creates higher speed to market for final products
  9. Process is extremely precise and highly repeatable
  10. Process reduces (sometimes eliminates) the amount of scrap material
  11. Environmentally friendly: produces no fumes, gas, or smoke
  12. Speed and process combined help reduce energy consumption

Product parameters

Model Max.upset force(KN) Max.welding area(mm) Welding dia. Speed(rpm)
DBS-2 20 20-140 5-13 5000
DBS-5 50 50-260 8-18 3000
DBS-12 120 150-700 14-30 1500
DBS-20 200 150-1020 14-36 1500
DBS-30 300 314-1600 20-45 1200
DBS-40 400 500-2400 25-55 1100
DBS-63 630 960-3400 35-64 1000
DBS-80 800 1300-5000 40-75 950
DBS-100 1000 1600-6000 45-86 890
DBS-125 1250 2000-7800 50-100 600
DBS-160 1600 4300-8792 89-160 580
DBS-200 2000 5100-12500 102-189 500
DBS-250 2500 3850-15500 70-140 500
DBS-320 3200 6400-20000 90-160 380
DBS-400 4000 8000-25000 100-180 350
DBS-500 5000 8000-31400 100-200 320
DBS-700 7000 8000-44000 100-240 320

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